{"id":16254,"date":"2025-01-08T14:04:38","date_gmt":"2025-01-08T13:04:38","guid":{"rendered":"https:\/\/www.radiatori2000.it\/manufacturing-process\/"},"modified":"2025-09-09T15:04:40","modified_gmt":"2025-09-09T13:04:40","slug":"manufacturing-process","status":"publish","type":"page","link":"https:\/\/www.radiatori2000.it\/en\/manufacturing-process\/","title":{"rendered":"Manufacturing process"},"content":{"rendered":"\n\n
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Innovation and sustainability in our manufacturing process<\/h3> <\/div>\n\n
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In our plant, technology and environmental responsibility<\/strong> come together to create lightweight, durable and sustainable die-cast aluminium radiators<\/strong>. Every stage of production is optimized to reduce environmental impact<\/strong>, minimize waste and enhance efficiency. <\/p>\n

From the use of recycled aluminium<\/strong> to eco-friendly casting<\/strong>, from precision die-casting<\/strong> to advanced protective treatments<\/strong>, we ensure a high-quality product designed to last over time while respecting the planet.<\/p>\n <\/div>\n \n \n <\/div>\n\n

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Our process<\/h3> <\/div>\n\n \n <\/div>\n\n
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Selection of secondary aluminium<\/h4>\n <\/div>\n \n
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For our production, we exclusively use secondary aluminium (sourced from industrial and consumer waste), fully recovered within our Industrial Group.<\/p>\n

Each batch is meticulously selected to ensure the highest quality, while minimizing environmental impact and optimizing resources, without relying on raw materials extracted from the earth.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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Eco-Friendly Melting Process<\/h4>\n <\/div>\n \n
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Our aluminium is melted using state-of-the-art oxygen-methane furnaces<\/strong>, highly efficient systems that significantly reduce emissions and optimize energy consumption.<\/p>\n

The process is further enhanced by our photovoltaic system, which supplies approximately 20% of the energy needed for production from renewable sources<\/strong>. Additionally, our trigeneration system, which simultaneously generates electricity, heating and cooling, ensures maximum energy efficiency, making our production cycle even more sustainable and mindful of natural resources<\/strong>.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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High-precision die casting<\/h4>\n <\/div>\n \n
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Once the aluminium is melted, it is purified to remove any impurities, ensuring a high-quality raw material.<\/p>\n

It is then injected at extremely high pressure into molds, initiating the die casting process. This advanced technique produces components with precise geometries and flawless finishes, minimizing waste and optimizing raw material efficiency.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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Mechanical processing<\/h4>\n <\/div>\n \n
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After cooling, each component extracted from the mold undergoes a series of automated mechanical processes to ensure precise, high-quality finishes.<\/p>\n

The elements are then assembled into batteries, to meet the specific customers\u2019 requirements.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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Leak testing<\/h4>\n <\/div>\n \n
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Every radiator undergoes stringent pressure testing in automated test tanks, where its strength and seal integrity are meticulously verified.<\/p>\n

With complete oversight of the production process, we guarantee a product of exceptional reliability, adhering to the highest industry quality standards.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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Protective treatments<\/h4>\n <\/div>\n \n
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The radiator is then thoroughly cleaned in degreasing tanks and treated through an electrophoretic process known as anaphoretic coating. This electrochemical treatment forms a protective barrier on the metal surface, shielding it from corrosion.<\/p>\n

It enhances both the uniformity and durability of the product, ensuring a longer lifespan even under particularly harsh conditions.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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Painting and finishing<\/h4>\n <\/div>\n \n
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To complete the process, the radiator is powder-coated in a specialized sealed booth using the most advanced technologies available on the market. This process not only ensures a high-quality aesthetic finish but also protects the radiator from atmospheric agents, thereby extending its service life.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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Packaging and shipping<\/h4>\n <\/div>\n \n
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In the final stage, each radiator is meticulously packaged and palletized using an automated system, ensuring it is ready for seamless delivery to our customers.<\/p>\n

This process guarantees a premium product, the outcome of a cutting-edge production system that seamlessly blends innovation, sustainability and technological excellence.<\/p>\n <\/div>\n <\/div>\n <\/div>\n\n

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The result<\/h3> <\/div>\n\n
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A die-cast aluminium radiator<\/strong> that ensures:<\/p>\n

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  • High performance<\/strong>, long lifespan and impeccable quality.<\/li>\n
  • A sustainable<\/strong>, low-impact production process.<\/li>\n
  • Resource optimization<\/strong> and waste reduction.<\/li>\n
  • Innovation and efficiency<\/strong> at every stage of production.<\/li>\n<\/ul>\n

    A radiator that blends technological innovation with sustainability, ensuring environmental respect throughout the entire process.<\/p>\n <\/div>\n \n \n <\/div>\n\n

    \n \"\"\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":15101,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-16254","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nManufacturing process | Radiatori 2000<\/title>\n<meta name=\"description\" content=\"At Radiatori 2000, we have an efficient and environmentally friendly production process that ensures high quality radiators. 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